Reliability Engineer Full-time

Vor 4 Tagen

Sydney, Österreich Pact Group Vollzeit

Company Description
Pact's Contract Manufacturing division manufactures across; laundry, household cleaning, car care, pest control, edible oils, air care and pet cleaning categories. Our uniquely flexible and purpose-built facilities utilize the latest blending, granulating, and packaging technologies, allowing us to maintain the fastest project completion times in the industry. Our extensive and proactive research and development capabilities together with our substantial investment in technology and innovation mean we can provide lower manufacturing costs and get our customer’s products on supermarket shelves faster than our competitors. Our new Horsley Park site has installed a state-of-the-art high-speed filling lines to enable faster production in manufacturing Household and Laundry care products with a capacity to fill approximately 14,000 bottles per hour.

Job Description
About this opportunity
As Reliability Engineer, you will be responsible for improving the reliability and performance of the NSW manufacturing operations, systems, equipment, and processes, (initial focus on the Horsley Park site), with the objective of improving the Overall Equipment Effectiveness (OEE) of the operations. The role involves analyzing operational performance, identifying potential improvements in throughput, machine availability, machine efficiency, yield, as well as identifying potential failure modes, and implementing solutions to prevent these failures.

Your key responsibilities will be to:
  1. Design and implement planned, preventive, predictive and proactive maintenance program
  2. Optimize maintenance schedules based on reliability data
  3. Utilize LEAN, TPM and/or RCM methodologies as well as condition monitoring tools and techniques to improve machine reliability and OEE
  4. Identify and implement opportunities for continuous improvement in equipment reliability and performance
  5. Work with cross-functional teams to develop and implement reliability improvement projects
  6. Promote a culture of continuous improvement within the organization
  7. Support and promote a learning organization to solve problems and improve the operations
  8. Collect and analyze data on equipment performance and failures
  9. Use statistical analysis to identify trends and areas for improvement
  10. Conduct root cause analysis of equipment failures
  11. Implement corrective actions to prevent recurrence
  12. Develop and maintain a database of failure modes and corrective actions
  13. Assist in the development and training of maintenance personnel
  14. Recommend design changes or modifications to improve reliability and maintainability
  15. Leadership – provide structure and direction on KPI’s relevant to a proactive maintenance function through Continuous Improvement
  16. CMMS and Lean principles Assess risks associated with equipment and process failures
  17. Develop and implement risk mitigation strategies
  18. Ensure all reliability and maintenance activities comply with industry standards and regulatory requirements
  19. Maintain accurate documentation of maintenance and reliability activities
  20. Develop and update reliability and maintenance procedures
  21. Management of site legislative compliance, e.g. fire systems, EPA, DG

Your skills and experience
To be successful in this role, you’ll have: An Engineering and Maintenance Leadership background in a high-speed contract manufacturing environment. Proven design and implementation of Continuous Improvement projects with a high-speed manufacturing environment with Lean or TPM manufacturing principles. Proven Leadership experience of both staff, contractors, and suppliers. Strong analytical and problem-solving skills. Proficiency in statistical analysis and reliability modeling. Knowledge of Reliability Centered Maintenance (RCM), preventive and predictive maintenance techniques. Excellent communication and interpersonal skills. Proficiency in relevant software applications (e.g., reliability analysis software, CMMS).

Qualifications
Bachelor’s degree in engineering, preferably Automation, Industrial, or mechanical. Minimum of 5 - 7 years of experience in reliability engineering or a related field. Experience with reliability and maintenance management systems. Experience in a contract manufacturing, FMCG, or Pharmaceutical industry would be ideal, alternatively a manufacturing or industrial environment preferred. Track record of OEE, throughput and cost improvements

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