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Reliability Engineer Full-time
Vor 2 Tagen
Job DescriptionAbout this opportunityAs Reliability Engineer, you will be responsible for improving the reliability and performance of the NSW manufacturing operations, systems, equipment, and processes, (initial focus on the Horsley Park site), with the objective of improving the Overall Equipment Effectiveness (OEE) of the operations. The role involves analyzing operational performance, identifying potential improvements in throughput, machine availability, machine efficiency, yield, as well as identifying potential failure modes, and implementing solutions to prevent these failures.
Your key responsibilities will be to:
Design and implement planned, preventive, predictive and proactive maintenance program
Optimize maintenance schedules based on reliability data
Utilize LEAN, TPM and/or RCM methodologies as well as condition monitoring tools and techniques to improve machine reliability and OEE
Identify and implement opportunities for continuous improvement in equipment reliability and performance
Work with cross-functional teams to develop and implement reliability improvement projects
Promote a culture of continuous improvement within the organization
Support and promote a learning organization to solve problems and improve the operations
Collect and analyze data on equipment performance and failures
Use statistical analysis to identify trends and areas for improvement
Conduct root cause analysis of equipment failures
Implement corrective actions to prevent recurrence
Develop and maintain a database of failure modes and corrective actions
Assist in the development and training of maintenance personnel
Recommend design changes or modifications to improve reliability and maintainability
Leadership – provide structure and direction on KPI’s relevant to a proactive maintenance function through Continuous Improvement
CMMS and Lean principles Assess risks associated with equipment and process failures
Develop and implement risk mitigation strategies
Ensure all reliability and maintenance activities comply with industry standards and regulatory requirements
Maintain accurate documentation of maintenance and reliability activities
Develop and update reliability and maintenance procedures
Management of site legislative compliance, e.g. fire systems, EPA, DG
Your skills and experience
To be successful in this role, you’ll have: An Engineering and Maintenance Leadership background in a high-speed contract manufacturing environment. Proven design and implementation of Continuous Improvement projects with a high-speed manufacturing environment with Lean or TPM manufacturing principles. Proven Leadership experience of both staff, contractors, and suppliers. Strong analytical and problem-solving skills. Proficiency in statistical analysis and reliability modeling. Knowledge of Reliability Centered Maintenance (RCM), preventive and predictive maintenance techniques. Excellent communication and interpersonal skills. Proficiency in relevant software applications (e.g., reliability analysis software, CMMS).
Qualifications
Bachelor’s degree in engineering, preferably Automation, Industrial, or mechanical. Minimum of 5 - 7 years of experience in reliability engineering or a related field. Experience with reliability and maintenance management systems. Experience in a contract manufacturing, FMCG, or Pharmaceutical industry would be ideal, alternatively a manufacturing or industrial environment preferred. Track record of OEE, throughput and cost improvements
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