Reliability Engineer Full-time

Vor 2 Tagen


Haymarket, Österreich Pact Group Vollzeit
Company DescriptionPact's Contract Manufacturing division manufactures across; laundry, household cleaning, car care, pest control, edible oils, air care and pet cleaning categories. Our uniquely flexible and purpose-built facilities utilize the latest blending, granulating, and packaging technologies, allowing us to maintain the fastest project completion times in the industry. Our extensive and proactive research and development capabilities together with our substantial investment in technology and innovation mean we can provide lower manufacturing costs and get our customer’s products on supermarket shelves faster than our competitors. Our new Horsley Park site has installed a state-of-the-art high-speed filling lines to enable faster production in manufacturing Household and Laundry care products with a capacity to fill approximately 14,000 bottles per hour.

Job DescriptionAbout this opportunityAs Reliability Engineer, you will be responsible for improving the reliability and performance of the NSW manufacturing operations, systems, equipment, and processes, (initial focus on the Horsley Park site), with the objective of improving the Overall Equipment Effectiveness (OEE) of the operations. The role involves analyzing operational performance, identifying potential improvements in throughput, machine availability, machine efficiency, yield, as well as identifying potential failure modes, and implementing solutions to prevent these failures.

Your key responsibilities will be to:

Design and implement planned, preventive, predictive and proactive maintenance program

Optimize maintenance schedules based on reliability data

Utilize LEAN, TPM and/or RCM methodologies as well as condition monitoring tools and techniques to improve machine reliability and OEE

Identify and implement opportunities for continuous improvement in equipment reliability and performance

Work with cross-functional teams to develop and implement reliability improvement projects

Promote a culture of continuous improvement within the organization

Support and promote a learning organization to solve problems and improve the operations

Collect and analyze data on equipment performance and failures

Use statistical analysis to identify trends and areas for improvement

Conduct root cause analysis of equipment failures

Implement corrective actions to prevent recurrence

Develop and maintain a database of failure modes and corrective actions

Assist in the development and training of maintenance personnel

Recommend design changes or modifications to improve reliability and maintainability

Leadership – provide structure and direction on KPI’s relevant to a proactive maintenance function through Continuous Improvement

CMMS and Lean principles Assess risks associated with equipment and process failures

Develop and implement risk mitigation strategies

Ensure all reliability and maintenance activities comply with industry standards and regulatory requirements

Maintain accurate documentation of maintenance and reliability activities

Develop and update reliability and maintenance procedures

Management of site legislative compliance, e.g. fire systems, EPA, DG

Your skills and experience

To be successful in this role, you’ll have: An Engineering and Maintenance Leadership background in a high-speed contract manufacturing environment. Proven design and implementation of Continuous Improvement projects with a high-speed manufacturing environment with Lean or TPM manufacturing principles. Proven Leadership experience of both staff, contractors, and suppliers. Strong analytical and problem-solving skills. Proficiency in statistical analysis and reliability modeling. Knowledge of Reliability Centered Maintenance (RCM), preventive and predictive maintenance techniques. Excellent communication and interpersonal skills. Proficiency in relevant software applications (e.g., reliability analysis software, CMMS).

Qualifications

Bachelor’s degree in engineering, preferably Automation, Industrial, or mechanical. Minimum of 5 - 7 years of experience in reliability engineering or a related field. Experience with reliability and maintenance management systems. Experience in a contract manufacturing, FMCG, or Pharmaceutical industry would be ideal, alternatively a manufacturing or industrial environment preferred. Track record of OEE, throughput and cost improvements

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