Process Engineer

Job Summary Our client in St. Marys, PA is looking for a Process Engineer. This is a Direct Hire position. Must be a U.S. Citizen or Permanent Resident (greencard). Responsibilities The Process Engineer is responsible for designing, developing, implementing, and optimizing manufacturing processes to improve efficiency, reduce cost, ensure product quality, and promote safety. The role collaborates closely with cross‑functional teams—including design engineering, quality, maintenance, and operations—to support new product introductions, stabilize processes, and lead continuous improvement initiatives. The Process Engineer also serves as a technical resource, supporting existing products and resolving process‑related issues. Essential Job Duties: Review and improve part and process efficiency, including reduction of scrap, cost, and cycle time. Lead and support root cause analysis and corrective actions for process‑related non‑conformances. Develop and document control plans, flow diagrams, FMEA, and standard work instructions. Facilitate New Product Introduction (NPI) projects from planning through production. Design and implement tooling, fixtures, and automation systems to support manufacturing. Conduct size change studies and implement process capability standards. Participate in gate review meetings and maintain readiness checklists. Support cost reduction initiatives and engineering changes. Develop relationships with suppliers for external work support. Support sales and customer‑facing functions with technical expertise. Maintain engineering documentation through formal change management systems. Ensure compliance with safety, environmental, and regulatory requirements including ITAR. Review new product prints for manufacturability and accuracy. Coordinate with scheduling, tooling, and quality departments for launch activities. Assist in risk assessments for new products and customer specification updates. Provide technical support to manufacturing departments for existing products. Lead or participate in continuous improvement and Six Sigma initiatives. Stay informed on industry trends, technologies, and best practices. 10% / occasional travel to other manufacturing or supplier sites may be required. All other tasks and duties as assigned by manager. Skills and Competencies Strong analytical and problem‑solving skills; capable of using statistical tools (e.g., Minitab) and Design of Experiments (DOE). Proficient in Microsoft Office; CAD software (SolidWorks, AutoCAD); and manufacturing simulation tools. Familiarity with Lean Manufacturing, Six Sigma, and continuous improvement methodologies. Ability to read and interpret technical documents including blueprints and GD, strong technical writing and presentation skills. Self‑motivated with the ability to work independently and collaboratively in cross‑functional teams. Excellent project management and organizational skills. Qualifications Education and Experience Required: Bachelor’s degree in Mechanical Engineering, Manufacturing Engineering, Industrial Engineering, or a related field. 5+ years of process engineering manufacturing experience in Automotive or Aerospace metal components. Preferred Experience in Metal Injection Molding (MIM) or powdered metal manufacturing is preferred. Working knowledge of APQP and PPAP is preferred. Experience in Powder Metal or other automotive manufactured products. Benefits Competitive Salary, Comprehensive Benefit Package, 401(k) with matching contributions, Paid Time Off, Employee Discounts, Free training on all Altair products. #J-18808-Ljbffr